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    立邦涂料“工業4.0”成都工廠:智能化顛覆傳統思維

    2019年07月14日 瀏覽量: 評論(0) 來源: 中國涂界網 作者: 李思豪
    摘要:6月28日,立邦涂料成都工廠正式投產,迎來了從建設期轉入運營期的全面過渡。據悉,該工廠建設充分貫徹“工業4.0”理念,參照立邦咸寧智能化工廠建設,是中國乃至全球行業領先的智能化、綠色涂料標桿工廠。

    在傳統工藝條件下,生產一批15噸涂料產品,需要兩個小時;但智能化工廠45分鐘即可生產一批30噸產品,每小時產出40噸涂料產品,生產效率幾乎是傳統工廠的6倍。如果按照10公斤/桶計算,每秒鐘就可以生產1桶,效率十分驚人。

    上述數據有力反映出了立邦涂料成都智能化新工廠的高效。目前,立邦中國正在按照“工業4.0”理念,大力全面推進智能制造,而立邦涂料成都新工廠的投產,也為立邦向“智造”轉型升級注入了新的動力。

    新廠供應鏈覆蓋面擴大

    6月28日,立邦涂料成都工廠正式投產,迎來了從建設期轉入運營期的全面過渡。據悉,該工廠建設充分貫徹“工業4.0”理念,參照立邦咸寧智能化工廠建設,是中國乃至全球行業領先的智能化、綠色涂料標桿工廠。


    立邦涂料成都工廠投產啟動儀式

    四川是國內重要的涂料生產基地,巴德士、展辰、美涂士、阿克蘇諾貝爾、三棵樹、大寶漆等國內知名涂料企業都已在此建廠,成都作為四川涂料產業走廊中的重要一環,擁有獨特的區位優勢、強勁的綜合實力、一流的投資配套,涂料產業發展的先天基礎良好。

    立邦中國建筑涂料事業群生產供應鏈副總裁邢榮華在開業儀式表示:“邛崍市位于成都市西南,融入天府新區,處于成都市半小時圈,交通便捷,生態環境優美,投資環境優良,邛崍項目是立邦加速西部市場戰略布局的重要舉措,將進一步堅定立邦在邛崍發展的信心和決心。”

    據悉,該項目位于成都邛崍產業園內,占地面積355畝(一期占地200畝,二期占地155畝),其中一期項目設計年產16.5萬噸涂料——粉料涂料10萬噸/年、水性涂料6.5萬噸/年,產品包括建筑涂料、水性木器涂料等,預計可實現年銷售收入8億元。


    立邦中國建筑涂料事業群生產供應鏈副總裁邢榮華致詞

    涂界記者注意到,新工廠是立邦布局在西南地區的銷售總部基地,其建成彌補了由于立邦快速增長導致的未來幾年產能不足、確保了立邦在中國近幾年的快速發展。同樣滿足了西南區域市場對工程質感漆、乳膠漆、木器漆及輔料等產品的需求,并降低了運輸成本。成都工廠建成后,供貨區域將輻射四川、重慶、云南、貴州、新疆、西藏等地。

    對于工程合作領域而言,立邦涂料成都工廠的強大產能將有效覆蓋區域供應鏈,聚焦客戶需求,保障及時出貨,配合高效服務的快速響應機制,提升立邦工程在西南地區的品牌影響力和競爭力,為合作客戶、戰略施工商、核心代理商、經銷商等多方合作伙伴的共同發展前景提供堅實保障,提升合作價值,實現多方共贏。

    當天,立邦涂料成都工廠還啟動了二期項目建設,預計將于年底投產。據悉,該工廠一期項目從2018年5月開建到投產只用了一年的時間,開創了立邦集團新型智能化、綠色涂料工廠建設速度的先河。

    涂界記者注意到,立邦還在邛崍市設立了臻輔材料科技(成都)有限公司,并把立邦輔材的全國銷售總部及對外出口的全球銷售總部放在了邛崍。立邦曾表示,未來立邦中國將成為立邦海外各國輔材的IPO,立邦中國將會把來自“臻輔材”、OEM定制及海外業務的采購量集中起來,最終實現成為“全球最大輔材供應平臺”的愿景。

    智能工廠被立邦定義

    涂界記者在現場看到,立邦涂料邛崍工廠采用標準化建設的廠房寬敞明亮,干凈整潔。生產車間內,各式現代化機器組成的智能生產線非常吸睛。據悉,立邦成都工廠建設充分貫徹“工業4.0”理念,匯聚了生產自動化、信息數字化、管理智能化、智造生態化四大特征。


    立邦成都工廠生產車間內部

    在自動包裝方面,新工廠采用了最先進的自動拆桶裝置,生產運輸則采用自動桶蓋輸送系統,建立了達到普通倉儲5倍效率的首個智能化立體倉儲,且引入了無人駕駛的裝卸車輛。同時,該工廠配有“立邦乳膠漆工業4.0智能制造項目的核心”的DCS控制系統,從生產、運輸、包裝、管控的各個環節精雕細琢,成功打造了一個行業領先的智能化現代工廠。

    據介紹,該工廠乳膠漆生產線是全球最先進的乳膠漆自動化生產系統。立邦工作人員可通過乳膠漆自動化生產系統按需下單,智能系統按照生產單需求,對自動化儲罐設備下達備料指令。根據精細指令,智能系統自動分樓層生成配料單,按照生產單要求,自動投料、攪拌、生產。半成品質檢合格后,智能系統通知生產部可進入成品包裝環節。再通過工廠內的無人駕駛物流車,將產品送至立體倉庫。所有物料從入廠到出廠,每個環節都透明可追溯。

    自動化帶來的是實實在在的效益。通過數字的變化,足以說明問題。據介紹,過去在傳統工藝條件下,生產一批15噸涂料產品需要兩個小時,但立邦成都新工廠45分鐘即可生產一批30噸涂料產品,每小時產出40噸涂料,生產效率幾乎是傳統工廠的6倍。如果按照10公斤/桶計算,每秒鐘就可以生產1桶,效率十分驚人。

    自1992年進入中國市場后,立邦從綜合投資到建設工廠,四川成都智能工廠是立邦在中國的第三代工廠,在涂料生產過程中從粉料、助劑的管道輸送到自動下蓋、自動壓蓋,再到自動倉儲物流的體系的構建,智能化不僅保障了品控、帶來了效率提升,同時也滿足了環保的需求。

    立邦涂料方面也表示,“刷新智造,邁向工業4.0”立邦新型工廠的建設將為立邦的綠色生產、永續經營打下更堅實的基礎。在未來的發展規劃中,立邦將還計劃新建多個專業工廠,接下來,立邦中國也將參照咸寧、成都工廠標準改造全國其他工廠,全面提升智能制造水平。

    涂界觀察員李明月表示,立邦中國目前正從生產制造等各個環節全面進行優化升級,希望通過智能化、信息化和數字化的廣泛應用,將使得產品質量、生產效率、管理水平、人均效能、交付能力、環保效益等多維度大幅提升,從而整體提高其核心競爭力。

    立邦位于湖北咸寧首個基于“工業4.0”理念的智能工廠,是立邦中國智能制造之路的開端。經過多年的嘗試與大力推進,立邦智能工廠已經實現了建立了設備自動化、生產透明化、物流智能化、管理移動化、決策數據化的智能化工廠體系。生產智能化想象變成現實,傳統工廠體系被打破,智能工廠被定義。

    “智能制造是中國未來發展的必由之路,立邦要規劃的是如何做,而智能工廠將會是立邦走好未來智能制造的第一步。特別是隨著立邦中國接下來全面推動智能制造,不僅有利于提高立邦自身的市場競爭力,也將引領涂料工業智能制造發展方向,踐行‘中國制造2025’戰略,從而提高整個涂料工業的現代化水平和全球市場競爭力。”涂界觀察員李明月表示。(涂界)

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